Use
• Provides a pre-designed modular control system to perform the basic functions required in a conveying system.
Description
• The basic unit control panel includes:
• Fuse protection.
• Master control relay.
• Start/stop buttons.
• Master power disconnect switch.
• Wiring.
• NEMA 4X enclosure.
• The optional control functions are: emergency stop, jog, pedal switch, photo-eye signal start/stop, electric clutch/break, and motor overload protection.
Advantages
• Versatile: standard conveyor control functions in one package.
• Flexible: optional control modules are available and can be integrated to the basic GenPak control panel at the factory or by the customer. They can be purchased with the GenPak or separately.
• Uniform: minimum training and spare parts.
• Simple: no programming required, user friendly internal wiring design. Step-by-step installation instructions are available with the optional items.
• Documentation: complete wiring diagrams, connecting instructions and spare parts list.
• Validation: there is no programmable logic controller, to ease validation requirements.
Basic operation
MCS start/stop kit
• Provides start/stop function to the conveyor.
• Start/stop pushbutton on panel cover.
Optional operations
Remote start/stop kit
• Provides start/stop function to the conveyor.
• Includes start/stop pushbutton on a remote operator station.
• Standard mounting bracket and hardware.
Emergency stop kit
• Cuts power to the conveyor and control devices in the GenPak panel.
• Emergency stop pushbutton on panel cover.
Remote emergency stop kit
• Cuts power to the conveyor and control devices in the GenPak panel.
• Includes emergency stop pushbutton on a remote
operator station.
• Standard mounting bracket and hardware.
Emergency pull cord
• Cuts power to the conveyor and control devices in the GenPak panel.
• Includes switch and mounting hardware.
• Pull cord not included.
Jog
• Upon pressing the jog button the conveyor operates.
• Jog pushbutton on panel cover.
Remote jog kit
• Upon pressing the jog button, the conveyor operates.
• Includes jog pushbutton on a remote operator station.
• Standard mounting bracket and hardware.
Pedal switch
• Can be connected eitheir N.O. or N.C. to provide a momentary signal to run or stop the conveyor.
Photo-eye signal start/stop
• Sends a signal from the photo-eye to start or stop the conveyor.
• Includes bracket and photo-eye.
Time delay photo-eye signal start/stop
• Provides a timed-delay signal from the photo-eye to start or stop the conveyor.
• Includes bracket and timed-delay photo-eye·
Electric clutch/break
• Provides an alternative to index or start/stop the conveyor via an electric clutch.
• An external signal, such as a foot switch, a jog signal, or a photo-eye sensor is required.
• Frame: NEMA 56C.
Technical specifications
• Control enclosure:
 • Body: ABS/PC blended plastic.
• Cover: Clear polycarbonate.
• Wires are identified and placed in appropriate wire ducts.
• Cable ends are placed in a wire terminal.
• Protection:
• Fuses for short circuit protection.
• Optional overload protection for electric motor.
Component specifications are subject to change without prior notification.
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GenPak control panel
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| AEAE GCP
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GenPak control panel |
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| AEAE GCPC |
Custom GenPak control panel |
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GenPak accessories
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| AEAE GESL
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Local emergency
pushbutton kit |
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| AEAE GJSL |
Local jog pushbutton kit |
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| AEAE GSSR
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Remote start/stop kit |
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| AEAE GESR
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Remote emergency
pushbutton kit |
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| AEAE GJSR
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Remote jog pushbutton kit |
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| AEAE GESP
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Emergency pull cord kit |
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| AEAE GPE
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Photo-eye sensor kit |
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| AEAE GPET |
Time delay photo-eye
sensor kit |
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| AEAE GCB
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Clutch/brake kit |
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Overload relay section
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| Single-phase motor
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Motor amps range |
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| AEAE GOR1 2070 |
2.0 to 7.0 |
| AEAE GOR1 5015 |
5.0 to 15 |
| AEAE GOR1 1232 |
12 to 32 |
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| Three-phase motor |
Motor amps range |
| AEAE GOR3 1029 |
1.0 to 2.9 |
| AEAE GOR3 1650 |
1.6 to 5.0 |
| AEAE GOR3 3712 |
3.7 to 12 |
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Optional transformer
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| AEAE GVT 75
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Transformer voltage |
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75VA
Primary 208/230
480 VAC
Secondary 120 VAC |
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